Coal Preparation Plant Intelligent Control Platform_Product Series Of Intelligent Coal Preparation Plants

System introduction

On the basis of improving the reliability of equipment and the level of industrial automation, relying on the advanced IoT, the realization is ensured of the intelligent and accurate data acquisition, network transmission and standardized integration of coal preparation plant, and the automation of washing process, comprehensive dispatching command and operation assistant decision-making. Dynamic management of washing process, intelligent control, management, analysis, and auxiliary decision-making is acquired. A unified intelligent management platform is set up to realize the integrated intelligent control of the whole production process and the integrated collaborative management of the whole operation process. The construction of a cloud service system based on the big data center for safety production information, supported by automation technology, online data detection technology, computer technology, 3S technology, network technology and mining professional technology, fully explores and utilizes enterprise information resources, highly integrates such systems as electromechanical equipment and detection instruments, protection devices and other systems, safety production centralized control system, equipment condition monitoring system, video monitoring system, dispatching communication system, safety monitoring system and other intelligent monitoring information, and establishes management systems in terms of production, electromechanics, safety, operation, energy saving and environmental protection, safety and occupational health and other business management systems, so as to realize intelligent perception, information fusion, data mining and decision support. Based on oblique photography, laser point cloud and BIM technology, the field is measured and modeled. Through three-dimensional processing technology, a virtual coal preparation plant that is completely consistent with the reality is built. With the help of 3D \ VR \ AR and other visualization systems, the scene structure and equipment layout in the coal preparation plant can be displayed in a three-dimensional form. Advanced data acquisition technology is used to establish a unified digital twin platform for real-time data such as equipment operation, environment and energy consumption in the coal preparation plant, matching and integrating with the information model, and setting up a perfect video perception and safety monitoring system. The monitoring of raw coal impurities, unsafe behavior of personnel and dangerous state of equipment operation is carried out, and intelligent prediction, early warning and linkage are realized through intelligent analysis function.

Product Features

Product features

Production Report Management

To complete all relevant reports required by coal preparation plant and make it possible to be customized flexibly.
Production Scheduling Management

Based on the production operation plan, as well as such information as product quantity, quality, equipment operation, personnel management and other aspects in the production process, the implementation of the production operation plan is supervised and checked, and the production scheduling information is formed in combination with the on-site process conditions, so as to correct the deviation during the implementation and ensure the production and manufacturing activities to be stable and continuous.
Coal Quality Testing and Analysis

It includes real-time monitoring, floating and sinking data, ash data, coal quality analysis, commodity coal education quality and other data, and carries out big data analysis and modeling of the data to complete the functions of quality prediction, separation density prediction, density automatic adjustment and so on. Based on the idea of total quality management, a complete inspection and testing standard system is established for enterprises. Through the whole value chain management of products, including raw material inspection, intermediate goods inspection to finished goods inspection of the whole process of quality control and tracking, recording complete quality data, tracking quality changes, through historical data analysis of possible quality problems for early warning, it is ensured that the quality of the product is well-qualified.
Inventory Management

To achieve free process approval settings, rights management, mobile phone APP approval. To complete inventory management based on process approval, warehousing, outbound management, etc.
Line Detection Analysis of Production Data

In the coal preparation plant, it is aimed to complete the access of material level, pressure, liquid level, flow sensor and other metering data communication, to realize the real-time collection and accurate display of material level data, which can be customized in the coal preparation plant metering system and the curve analysis of the warehouse data: online analysis and summary of washing and production
Equipment Management Inspection Equipment Management

The unified management of all equipment in the factory is realized by means of coding management, including the classification of equipment, the management of related parts of equipment, the relevant information parameters and usage of equipment, the period of oil injection, oil change, replacement cycle, equipment overhaul, technical transformation, etc., and the management of related data, which can be input, modified, queried and printed.
Artificial Intelligence and Expert Decision-making Systems

The expert plan automatic processing system of all kinds of fault peaks and accidents is realized, which realizes safe and efficient accident handling and troubleshooting, automatic judgment and voice warning fault information, and automatic recovery of fault noise. The automatic forecasting equipment needs a time reminder for maintenance, replacement, lubrication to identify operation automatically. The system establishes an expert management support decision-making system, combines the standard system of safety regulations and intact standards, analyzes and processes data, generates various decision-making basis, reports, data, maintenance expert plans, etc., so as to realizes the automatic processing system of expert plans for all kinds of faults and accidents, and realizes safe and efficient accident handling and troubleshooting. It provides strong recovery measures and methods for on-site faults.
Real-time Working Conditions

According to the real-time data collected by the data acquisition program, the data of the host computer is synchronously displayed through the web browser, including the on-off state, position and liquid level display of each device. At the same time, the device data and video monitoring preview are integrated to realize the view of multiple related information at a single entrance.
Video Management

To realize web publishing of video information and mobile browsing of video information.
Office OA

To realize notices issued, email notification, promotional information, etc. To complete the process-based office OA system.